SSPRR Run Room

Playing with Toy Trains

Lionel 282 Portal Gantry Crane

ssprr_run_room024014.jpgBelow are instructions on refurbishing/restoring a Lionel 282 Portal Gantry Crane. Additional available materials include:

Restoration

The crane and controller required rewiring, cleaning, and lubrication. The missing smokestack on the cab will be replaced.

Preparation

Before removing motor, mark the motor mount position with a pencil.

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Dissassembly

Dissassemble, clean, repair, replace parts as needed.   
  MB asked, "How do I remove the spring collars on the nylon gears?" 

Collar removal tip:  Use a small screwdriver with a blade slightly wider than the opening where the red line is in the photo. Twist the blade to loosen collar while twisting a larger screwdriver blade between the bottom of the collar and the nylon gear (use a shim on the gear if needed) to raise the collar.

Wiring

Replace control wire with 6 feet of 5 wire ribbon cable. Paint one outside edge of cable for identifying wire numbers. The #5 wire is the ground/common wire. See Lionel Instructions for attaching power to transformer.

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While reassembling

  Cable Spool string knot must clear Spool Contact String.

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Gear Assembly Sequence

Worm Gear flanges on Clutch Shaft assembly must fit into base notches. Install Coil and Bracket Assembly.

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Install nylon gears.

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Wire Controller

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Position Motor so the clutch shaft will go in and out of the coil freely.

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Final Assembly

Install all gears, motor, wiring, test for proper operation, then slip cab on.

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